Resource Recovery Systems
ADVANCED AQUEOUS METALWORKING FLUID FILTRATION SYSTEMS FOR HIGH PERFORMANCE MACHINING OPERATIONS
RBM di Battistutta www.machinerbm.com began developing their INNOVATIVE filtration systems in 2006 and since then the product range has expanded to provide SOLUTIONS on multiple Original Equipment Manufacturer systems including MAZAK, MORI SEIKI, HERMLE, KITAMURA, MANDELLI, TACCHELLA, FAVRETTO etc
Manufacturers who have installed RBM filtration solutions have BENEFITED from
- elimination of purchase costs of paper roll media ü
- extended tool life and wheel dressing intervals ü
- improved component surface finish, throughput and reduced shop floor rejects ü
- increased machine tool availability ü
- maximised the volume of metal swarf recovered ü
- no sump cleanouts for over 2 years ü
- reduced health & safety risk to operators ü
- reduced metalworking fluid consumption and disposal ü
- waste disposal charges eliminated for paper roll media and sludge ü
The RELIABILITY of the RBM solutions guarantees performance WITHOUT the use of CONSUMABLES and with MINIMAL MAINTENANCE requirements and NO SPARE PART KITS.
Unlike traditional paper media, centrifuge and cyclonic systems which require consumable spend and maintenance interventions to maintain performance. RBM solutions are DESIGNED to 'plug and play', significantly REDUCING OPERATIONAL COSTS
The IFDR range for machine tools and EVOLUTION range for grinding systems, which can include chip conveyor systems and chiller units, utilises a MODULAR approach assuring CONSISTENT PERFORMANCE.
Integrated in all systems is a highly efficient TRAMP OIL REMOVAL system so not only is MAXIMUM METAL RECOVERY possible but metalworking FLUID LIFE will be EXTENDED.
Combined with HIGH PRESSURE fluid return options up to 100 barg these SOLUTIONS have BENEFITTED modern machine tool operators with IMPROVED TOOL LIFE on THROUGH SPINDLE COOLING and REDUCED the RISK of high pressure pump FAILURE.
The COMPACT space saving IFDR systems are ENGINEERED from modular CORE TECHNOLOGY guaranteeing PERFORMANCE for a myriad of SOLUTIONS to suit individual needs and applications.
If you would like more information or to arrange a demonstration please click here and we will be in touch.
Improved productivity studies and data sheets can be accessed by clicking these links
So what happens next....
A by-product of cutting, grinding and rolling operations is sludge. The sludge is contaminated with lubricants and has a disposal cost associated to it from waste carrier transport, waste transfer note and hazardous treatment and landfill.
We take a holistic approach to metal previously disposed of as waste CONVERTING it into usable materials which can be efficiently REINTRODUCED into the manufacturing cycle.
Specialising in the RECOVERY of VALUABLE RESOURCES from manufacturing processes the RBM IFDR and Evolution Filtration Systems uniquely maximise the recovery of HIGH VALUE resources such as Carbides, Nickel, Chrome, Aluminium and Titanium Alloys and Tool Steels previously land filled.
Through our partners we are able to provide SIGNIFICANT COST REDUCTIONS with ENVIRONMENTAL BENEFITS gained through pro-active REVERT STREAM MANAGEMENT. Our collaboration is a major step towards reducing environmental impact and our processing will significantly improve yield and RESOURCE RECOVERY.
ALL DESIGNED TO MAXIMISE YOUR PRODUCTIVTY.
We offer alternatives to traditional waste disposal routes which significantly reduce cost to the business, improve environmental performance, reduce CO2 Footprint and increase Resource Efficiency